Case Study: Aluminium Industry – Europe

Increasing Potline Amperage And Gas Flow While Lowering DP In European Aluminum Smelter

For this client, we implemented SOLAFT® PrimaFlow™, a revolutionary combination of proprietary filter bag, filter cage, and customized filtration media. It is the next generation of Extended Surface Bags (ESBs), building on our SOLAFT® StarBag™ legacy.

The aerodynamic PrimaFlow™ design allows for lower internal gas flow resistance, reducing pressure drop along the filter bag length.

Learn more below.

Aluminium Industry - EuropeChallenge

A European Aluminium smelter was looking to increase potline amperage while increasing gas flow from the pots and lowering filter Differential Pressure (DP).

Following an earlier failure of standard design Extend Surface Bags (ESBs) to meet the facility’s operational targets, our team was brought in to explore other options. We carried out a trial with SOLAFT® PrimaFlow™ technology to enhance results.

Solution

After a successful trial, we were able to quantify the following benefits of SOLAFT® PrimaFlow™ for the aluminium client, as compared to the existing standard ESBs:

  • Aluminium Industry - Europe32% reduction in filter DP
  • 15% increase in filter gas flow
  • 50% reduction in pulse air pressure
  • 79% reduction in pulse cleaning frequency

The reduction in pulse air pressure and pulse cleaning frequency yielded ~75% reduction in compressed air in the Gas Treatment Center (GTC) operation.

You can rely on Micronics, now a part of Cleanova, as your proven single source for solving complex air filtration and liquid filtration challenges in the aluminum industry worldwide, from Australia to Canada to Brazil.

Contact Our Experts

Micronics, now a part of Cleanova, is your trusted partner for engineered filtration solutions. We offer end-to-end solutions from filter media to industry-leading filtration equipment, to spare parts & accessories, to on-site field services and in-house laboratory services. Whether for your Filter Press, Belt Press, Leaf Filter, Vacuum Filter, or Baghouse, you can count on Micronics’ deep industry and applications knowledge for the right engineered filtration solution to meet your needs. We look forward to working with your team.

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