Warping
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Yarn is pulled from tension controlled creels and precisely wrapped
onto warps in preparation for the loom. When positioned behind the
loom the warp yarns (which run in the length of the cloth) are inserted
through heddles. The heddles are raised and lowered to create a shed
(opening) through which the fill yarn is inserted to create the weave
pattern.
Weaving
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High speed, sophisticated, computer controlled looms raise and lower
the heddles and "take up" the woven fabric, to create the
geometric patterns of our filter cloth design. The precise positioning
and tensioning of yarns creates the exact thread count (threads per
inch or cm.) every time the pattern is manufactured.